Structured Problem-Solving in Engineering & Manufacturing

EvoQ consultants are expert problem-solvers with experience in multiple proven approaches. For any given engineering or manufacturing issue, our experts can identify the most suitable methodology and lead the team in solving your complex problems. And with decades of experience as Sr. Master Black Belts, we can train and coach your teams to develop problem solving talent within your organization.

Below are some examples of our work.

A client manufacturing facility was experiencing a critical production issue…

that was resulting in high scrap and field return rates. After several months of engineering trials without success, the client put a hold on production and contacted EvoQ to assist in the problem-solving effort.

Results: Through a strategy developed and led by an EvoQ expert, the team quickly identified the root cause and implemented a corrective action. The client quickly returned to producing with 100% yield!

A client was experiencing significant functional issues with a product design...

which caused high scrap rates and customer dissatisfaction. As a result, the facility performed 300% inspections and worked overtime to meet production demands.

Results: Using a structured problem-solving approach led by an EvoQ expert, the team immediately identified an inspection issue which eliminated the rejection of good parts (reducing the number of scrapped parts by 50%). The root cause was also identified and verified allowing the engineering team to implement changes that directly addressed and resolved the issue.